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Subject Topic: Normal scrap (Topic Closed Topic Closed) Post ReplyPost New Topic
  
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ysng
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Joined: 14 Apr 2010
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Posted: 15 Jun 2011 at 14:39 | IP Logged  

A company employs a process costing system for its two-department manufacturing operation using the first-in-first-out (FIFO) inventory method.  When units are completed in department 1, they are transferred to department 2 for completion.  Inspection takes place in department 2 immediately before the direct materials are added, when the process is 70% complete with respect to conversion.  The specific identification method is used to account for lost units.

 

Generally the number of defective units (that is, those failing inspection) is below the normal tolerance limit of 4% of units inspected.  Defective units have minimal value, and the company sells them without any further processing for whatever it can.  Generally the amount collected equals, or slightly exceeds, the transportation cost.  A summary of the manufacturing activity for department 2, in units for the current month, is presented below.

 

 

Physical flow (output units)

Beginning inventory

(60% complete with respect to conversion)

20,000

Units transferred in from department 1

180,000

Total units to account for

200,000

 

 

Units completed in department 2 during the month

170,000

Units found to be defective at inspection

5,000

Ending inventory

 

(80% complete with respect to conversion)

  25,000

Total units accounted for

200,000

 

The units that failed inspection during the current month would be classified as

A. Abnormal spoilage.

B. Normal scrap.

C. Normal reworked units.

D. Abnormal waste.

 

In order to be classified as abnormal spoilage, the amount of spoilage has to exceed the normal limit.  In this case, the normal limit is 4% of units inspected which would have been an upper limit of 7,800 units (195,000 Ã— .04); the 5,000 defective units are well under the tolerance limit for normal spoilage.

The correct answer is normal scrap. My question is how to calculate the upper limit. I think it should be  200,000 Ã— .04 instead of 195,000 Ã— .04

 

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cassinova73
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Posted: 16 Jun 2011 at 13:12 | IP Logged  

whats the difference the 5000 defective unit is still below the normal rate and the 195000 is with the 5000 excluded
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cathyzq
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Posted: 27 Jun 2011 at 14:23 | IP Logged  

Generally the number of defective units (that is, those
failing inspection) is below the normal tolerance limit
of 4% of units inspected.

This the key for this problem.

inspection occurred during the 70% completion of
production before adding the dm.
Since ending inventory is 80% of completion
then total inventory(begin+transferred out) will be the
basis for 4%
200,000*4%=8000
while 5000(defective)<8000
therefore, still in normal capacity for scrap.
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